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BRIDZA


Table of Contents


1. Installation Requirements

1.1 PDRO Module Overview

┌────────────────────────────────────────────────────────────┐
│ BRIDZA PDRO Module │
├────────────────────────────────────────────────────────────┤
│ │
│ REF INPUT MODULE BODY RF OUTPUT │
│ ┌────────┐ ┌──────────┐ ┌──────────┐ │
│ │ SMA │◄──────│ │─────────►│ SMA │ │
│ │ female│ │ HEATSINK│ │ female │ │
│ └────────┘ │ │ └──────────┘ │
│ │ [LOCK]│ │
│ D-SUB 9-pin │ LED │ STATUS: │
│ ┌────────┐ └──────────┘ ● PWR │
│ │ ◉◉◉◉◉ │ ● LOCK │
│ │ ◉◉◉◉ │ 95mm × 70mm × 25mm ○ ALM │
│ └────────┘ 
└────────────────────────────────────────────────────────────┘

1.2 Environmental Requirements

Parameter Specification Notes
----------- --------------- -------
Operating Temp -40°C to +70°C Derate output at extremes
Storage Temp -55°C to +85°C Non-condensing
Humidity 5% to 95% RH Non-condensing
Altitude 0 to 15,000 ft Non-pressurized
Vibration 5 g RMS random Per MIL-STD-810

1.3 Thermal Management

Critical: PDRO modules generate significant heat during operation.

Heatsink Requirements:

Model Max Power Dissipation Min Heatsink Rating
------- ---------------------- -------------------
STW-PDRO-S 15W 3°C/W
STW-PDRO-M 25W 2°C/W
STW-PDRO-L 40W 1.5°C/W

Thermal Interface Material (TIM):

  • Use thermal pad or compound between module and heatsink
  • Recommended: Bergquist GPV-35 or equivalent
  • Thickness: 0.5mm (pre-cut pads preferred)
  • Thermal resistance target: <0.5°C/W

Mounting Torque:

Screw Size Torque
------------ --------
M2.5 0.3-0.4 N·m
M3 0.5-0.7 N·m

1.4 Mechanical Mounting

Clearance Requirements:

Top: ≥10mm for airflow
Sides: ≥5mm for cable access
Bottom: ≥3mm for thermal pad
Rear: ≥20mm for connectors

Recommended Orientation:

  • Heatsink fins oriented vertically for convection
  • For forced air: airflow parallel to fins
  • AvoidEnclosedenclosures without active cooling

1.5 Electrical Requirements

Parameter Specification
----------- ---------------
DC Supply Voltage +12V to +28V (model dependent)
Supply Current 2A typical, 3A max
Supply Noise <50 mV p-p (10Hz-10MHz)
Reverse Polarity Protected (internal diode)

2. Reference Signal Input Configuration

2.1 Reference Input Specifications

Parameter Specification
----------- ---------------
Input Frequency 10 MHz (standard)
Frequency Range 5 MHz - 100 MHz (with configuration)
Input Level -10 dBm to +13 dBm
Impedance 50Ω
Connector SMA female
VSWR < 1.5:1

2.2 Reference Source Requirements

Minimum Requirements:

PDRO Class Reference Phase Noise @ 1 kHz Example
------------ ------------------------------ ---------
Standard ≤ -140 dBc/Hz OCXO
High Performance ≤ -150 dBc/Hz Rubidium
Ultra-Low PN ≤ -160 dBc/Hz High-performance Rb

2.3 Connection Diagram

┌─────────────────────────────────────────────────────────────┐
│ Typical System Configuration │
├─────────────────────────────────────────────────────────────┤
│ │
│ ┌─────────────┐ │
│ │ Reference │ 10 MHz @ +10 dBm │
│ │ Source │───────────────────┐ │
│ │ (Rubidium) │ │ │
│ └─────────────┘ │ BNC/SMA │
│ │ 50Ω │
│ ▼ │
│ ┌──────────────┐ │
│ │ REF INPUT │ │
│ │ SMA female │ │
│ └───────┬──────┘ │
│ │ │
│ ┌───────▼──────┐ │
│ │ │ │
│ │ PDRO Module │──────────────►│
│ │ │ RF Output │
│ │ │ (e.g., │
│ │ │ 6 GHz) │
│ └──────────────┘ │
│ │
│ DC Power: +12V to +28V @ 2A │
│ ┌─────────────┐ │
│ │ Power Supply│───────────────────────────────────────────│
│ └─────────────┘ │
└─────────────────────────────────────────────────────────────┘

2.4 Reference Input Configuration

Using Serial Interface (see datasheet for pinout):

*IDN?
> BRIDZA,STW-PDRO-S,SN-PD20240001,v1.2.0

:REF:SOURce?
> EXT10M

:REF:STATus?
> LOCKED

:REF:LEVel?
> 10.2 dBm

SCPI Reference Commands:

:REF:SOURce INT | EXT10M | EXT5M | EXT100M // Select reference
:REF:FREQuency? // Query reference freq
:REF:STATus? // Query lock status
:REF:LEVel? // Query input level
:REF:MODE NORmal | HUNT | ACQ // Lock mode

Lock Mode Selection:

Mode Use Case Lock Time
------ ---------- -----------
NORMAL Standard operation ~1 second
HUNT Weak reference signal ~10 seconds
ACQ Initial acquisition Variable

2.5 Reference Cable Guidelines

Cable Type Max Length Loss @ 10 MHz
------------ ------------ ---------------
RG-58 3m <0.5 dB
LMR-195 5m <0.5 dB
LMR-400 10m <1 dB
Semi-rigid 1m <0.1 dB
Note: Use phase-stable cables for critical applications.

3. Phase Lock Status Monitoring

3.1 Lock Status Indicators

LED Indicators:

LED Color Meaning
----- ------- ---------
PWR Green Power applied
LOCK Green Phase locked to reference
LOCK Orange/Blinking Acquisition mode
LOCK Off No lock / fault
ALM Red Alarm condition

Status Register (via SCPI):

:STATus:OPERation?
> 257

// Bit 0: 1 = Locked
// Bit 1: 0 = No alarm
// Bit 8: 1 = Device operating

3.2 Monitoring via Serial Interface

Python Example:

import serial
import time

class BRIDZA_PDRO:
 def __init__(self, port='/dev/ttyUSB0'):
 self.serial = serial.Serial(port, 9600, timeout=1)
 
 def get_status(self):
 """Get comprehensive status"""
 status = {}
 
 # Lock status
 lock = self.command(':STATus:OPERation?')
 status['locked'] = bool(int(lock) & 1)
 
 # Alarm status
 alarm = self.command(':STATus:QUEStion?')
 status['alarm'] = bool(int(alarm) & 1)
 
 # Reference status
 ref_status = self.command(':REF:STATus?')
 status['ref_locked'] = (ref_status == 'LOCKED')
 
 # Temperature
 temp = self.command(':DIAG:TEMP?')
 status['temperature'] = float(temp)
 
 return status
 
 def wait_for_lock(self, timeout=30):
 """Wait for phase lock"""
 start = time.time()
 while time.time() - start < timeout:
 status = self.get_status()
 if status['locked']:
 return True
 time.sleep(0.5)
 return False
 
 def command(self, cmd):
 self.serial.write(f"{cmd}\n".encode())
 return self.serial.readline().decode().strip()
 
 def close(self):
 self.serial.close()

# Usage
pdro = BRIDZA_PDRO('/dev/ttyUSB0')
print("Waiting for lock...")
if pdro.wait_for_lock(timeout=60):
 print("LOCKED")
 print(pdro.get_status())
else:
 print("Lock timeout")
pdro.close()

3.3 Lock Quality Assessment

Monitor Lock Error Voltage (via D-SUB or ADC):

Pin Function Expected Value (Locked)
----- ---------- ------------------------
1 Lock Error Monitor 2.5V ±0.5V
2 Temperature Monitor Varies with temp
3 Reference Monitor +10 dBm ±3 dB
4 GND 0V
5 Reserved

Interpretation:

  • Error voltage near 2.5V = optimal lock
  • Voltage drifting = approaching unlock
  • Large swings = unstable reference

3.4 PLL Bandwidth Settings

For custom applications, PLL bandwidth may be adjustable:

// Set PLL bandwidth (if supported)
:PLL:BANDwidth 100 // 100 Hz bandwidth
:PLL:BANDwidth? // Query current bandwidth

// Set damping factor
:PLL:DAMPing 0.7 // 0.5 - 1.5 typical
:PLL:DAMPing?

Bandwidth Selection Guide:

Reference Quality Recommended BW Trade-off
------------------- ----------------- -----------
Excellent (< -160 dBc/Hz) 100-500 Hz Fast lock, tracks reference
Good (-150 to -160 dBc/Hz) 50-100 Hz Balance
Fair (-140 to -150 dBc/Hz) 10-50 Hz Better holdover

4. RF Output Verification

4.1 RF Output Specifications

Parameter STW-PDRO-S STW-PDRO-M STW-PDRO-L
----------- ------------ ------------ ------------
Frequency Range 2-6 GHz 2-12 GHz 2-18 GHz
Output Power +10 dBm min +13 dBm min +10 dBm min
Power Stability ±0.5 dB ±0.5 dB ±0.5 dB
Harmonics < -30 dBc < -30 dBc < -30 dBc
Spurious < -60 dBc < -60 dBc < -60 dBc
Phase Noise Per model Per model Per model

4.2 Output Verification Procedure

Equipment Required:

  • Frequency counter (for frequency verification)
  • Power meter or spectrum analyzer (for power verification)
  • Phase noise analyzer (for PN verification)

Step 1: Frequency Verification

1. Connect frequency counter to RF output
2. Set counter to appropriate frequency range
3. Verify output frequency matches specification
4. Allow 5-minute warm-up, re-verify

Step 2: Power Verification

1. Connect power meter to RF output
2. Set meter to CW, 50Ω, appropriate frequency
3. Record output power
4. Verify within specification range

Step 3: Spectrum Verification

1. Connect spectrum analyzer to RF output
2. Set span to ±10% of center frequency
3. Verify:
 - Single carrier (no modulation)
 - No spurious signals > -60 dBc
 - No harmonics > -30 dBc
4. Save screenshot for documentation

4.3 Expected Performance Data

BRIDZA Typical Test Data:

Parameter Specification Typical Measured
----------- --------------- ------------------
Frequency Accuracy ±1 ppm ±0.1 ppm
Output Power +10 dBm min +12 dBm
Harmonics (2f) < -30 dBc < -40 dBc
Spurious < -60 dBc < -70 dBc
Phase Noise @ 1 kHz < -100 dBc/Hz -105 dBc/Hz
Phase Noise @ 10 kHz < -110 dBc/Hz -115 dBc/Hz
Note: BRIDZA typical test data available upon request.

4.4 Output Matching Considerations

VSWR Optimization:

  • PDRO output optimized for 50Ω load
  • For non-50Ω systems, use matching network
  • Verify with vector network analyzer

Power Variation with Load:

  • Some power variation expected with different loads
  • For critical applications, use buffer amplifier
  • Maintain VSWR < 2:1 at all times

5. Troubleshooting

5.1 Lock Failure / Unlock Events

Cause Diagnosis Solution
------- ----------- ----------
No reference signal Check input connection Connect reference source
Reference level low Check with power meter Should be -10 to +13 dBm
Reference frequency wrong Verify frequency setting Match PDRO config to ref
Reference unstable Monitor reference PN Use better reference
Temperature too high Check module temp Improve cooling
PLL fault Check status register Power cycle module

Diagnostic Flow:

1. Check POWER LED - should be green
2. Check LOCK LED - should be green (locked) or blinking (acquiring)
3. Measure reference input level - should be -10 to +13 dBm
4. Verify reference frequency - should match expected
5. Check module temperature - should be < 85°C
6. Power cycle and retry

5.2 Low Output Power

Cause Diagnosis Solution
------- ----------- ----------
Thermal limiting Check temperature Improve heatsinking
Load mismatch Measure VSWR Correct load issue
Reference unlocked Check lock status Resolve lock issues
Output stage issue Verify against spec Contact support
Cable loss Measure at module Account for cable loss

Diagnostic:

// Check output power (if supported)
:POW:RF?
> 11.5 dBm

// Check temperature
:DIAG:TEMP?
> 65.2

// Check lock status
:STAT:OPER?
> 257

5.3 Frequency Drift

Cause Diagnosis Solution
------- ----------- ----------
Insufficient warm-up Check warm-up time Allow 30 min warm-up
Thermal instability Monitor temperature Improve thermal design
Reference drift Compare to reference Use better reference
PLL instability Check lock error voltage Adjust PLL bandwidth
Internal fault Compare to datasheet Contact support

Warm-Up Profile:

Time (min) | Frequency Error (ppm) | Power (dBm)
----------|------------------------|-------------
0 | ±5.0 | +8
5 | ±1.0 | +10
15 | ±0.5 | +11
30 | ±0.1 | +12
60 | ±0.01 | +12

5.4 Excessive Phase Noise

Cause Diagnosis Solution
------- ----------- ----------
Reference too noisy Test with better ref Use Rb reference
PLL bandwidth too wide Check PLL settings Reduce bandwidth
Temperature instability Monitor temp Improve thermal
Vibration Check environment Isolate vibration
Load pulling Check VSWR Improve match

Diagnostic:

// Compare reference and output PN
:DIAG:PNOise? // If supported

// Check PLL parameters
:PLL:BANDwidth?
:PLL:DAMPing?

5.5 Communication Failure

Cause Diagnosis Solution
------- ----------- ----------
Serial settings wrong Check baud rate Default: 9600
TX/RX swapped Check wiring Verify pinout
Ground issue Check shield Use shielded cable
Address conflict Check address Verify unique address

Test Communication:

*IDN?
> BRIDZA,STW-PDRO-S,SN-PD20240001,v1.2.0

*VER?
> v1.2.0

Technical Support

For additional assistance:

  • Email: [email protected]
  • Documentation: https://rf.bridza.com/downloads
  • Knowledge Base: https://rf.bridza.com/support

Document Version: 1.0 | Last Updated: 2025

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